I can't remember for sure if this is the same pump but it sounds very familiar. $1,550.00 Disconnect fuel return line and fuel supply line. Factory IDI Turbo (70cc/190hp) DB2 Injection Pump Rebuild. If the timing mark is not clearly visible, scribe a line on the front cover that matches the timing line on the injection pump. Most car engines use a port injection or carburetor. IMPORTANT: Never steam clean or pour cold water on an injection pump while the pump is running or while it is warm. When you select RPM Diesel for your Stanadyne injection pump troubleshooting needs you will receive help from a knowledgeable and seasoned technician. I bought the one piece governor and rebuilt my injection pump and reinstalled it on the machine. Stanadyne Fuel Pump Problems Driver Side Framerail All 3 filters/strainers should be in good, clean condition for maximum fuel economy and a quick starting, smooth running engine.A 6.5 diesel can and will run with a weak or even failed lift pump. Stanadyne LLC They have been in service for over a century. JDB435-2805DR (02805 ; AR67380) Rebuilt Stanadyne Injection Pump fits John Deere 4219T 2030 Tractor Engine. Electronically controlled diesel fuel injection pump (61 pages) Summary of Contents for Stanadyne DB4. Precise engineering and performance that isn't paralleled when it comes to flexible common rail diesel engine technology. I followed all instructions and set everything back to the factory settings. Crank the engine over until fuel free of bubbles flows from the injector, tighten the injection line. - YouTube 0:00 / 35:19 Stanadyne Injection pump teardown and inspection. IMPORTANT: The normal backlash of gears is enough to throw the injection pump timing off by several degrees, resulting in poor engine performance. Drive Shaft in Engine . Disconnect all high-pressure injection lines. This will allow all of our members to see your question and give you the best chance to be answered. 0000038904 00000 n
Stanadyne Pump Diagnostic Troubleshooting . ALL NEW MEMBERS READ THIS FIRST!! Some Vertical mount injection pumps have the drive shaft retained in the injection pump and are driven with an offset tang distributor style drive shaft. It's just a pressure pump. About $900. Thank you for visiting HeavyEquipmentForums.com! The more members that join, the bigger resource for all to enjoy. Remove injection pump drive gear cover. 9). Regular price $2,000.00 The only special tool you will need is a Bristol wrench or I got a 45 Torx bit and turned it down to 7.39 mm is 0.291 inch. Remove drive gear retaining nut and washer from end of pump shaft. This pump is semi electronic and fitted to John Deere. Tighten mounting nuts securely. Remove hold-down nuts and slide injection pump away from the mounting studs and pump driveshaft. Our lobby is open, please practice social distancing. Regular price If you still have air, bleed the injectors. Location: Kansas. Sort by. <>/ColorSpace<>/XObject<>/ExtGState<>/ProcSet[/PDF/Text/ImageB/ImageC/ImageI]/Font<>>>/MediaBox[ 0 0 612 792]/Type/Page/Parent 249 0 R/Contents 2 0 R/Rotate 0/CropBox[ 0 0 612 792]/Tabs/S>>
A bad EGR, EGR vent, wastegate control, and transmission solenoid are on the same quad driver circuit and can cause intermittent stalling. Goldfarb & Associates inventories hundreds of different Stanadyne injection pumps and has access to nearly every pump from vendors all around the world. If pump is cam timed, turn engine in direction of rotation until injection pump timing marks line up. If resistance is felt, stop and inspect the position of seal. 2. Open the bleeder screw on the secondary filter (if equipped) and operate the hand primer to bleed the air from the system. Doing so may cause seizure of the injection pump. This happened on a 200C LC excavator. $99900. And it all starts with subpar diesel fuel. Check ourStanadyneInjector Pumps andStanadyne injection pump rebuild kits: JDB635-4022DR (04022 ; AR96299) Rebuilt Stanadyne Injection Pump fits John Deere 6329T JD500C Backhoe Loader 710C Backhoe Loader Engine, On Sale Are running clean diesel with about a quart of Marvels Mystery oil in a 5 gal can. At RPM Diesel . That's not the way I videoed it. Stanadyne DB4 Injector Pump issue BauerTreeEquipment 825 subscribers 2 2.3K views 3 years ago http://WWW.BAUERTREE.COM This shows a smoke issue we are having on a 1999 John Deere 4045T with a. You don't.. After you've made a number of posts you will graduate to Full Member status where you'll see a few more privileges. $2,400.00 Repeat for another line, until the engine starts. It was running fine until this point. Diesel and Gasoline Fuel Injection Systems - Stanadyne RAISING THE BAR Stanadyne's new high-pressure GDI injector fits in current engine architecture and scales from today's fuel delivery pressures to future 1,000-bar systems Efficient magnetic design provides best-in-class fuel control throughout the delivery range. 0000001351 00000 n
Goldfarb & Associates supplies the largest variety of Stanadyne Injection Pumps in the industry. %PDF-1.6
Sounded like the flex ring so I pulled return line and no fuel was coming out while cranking the engine. Start and dies, stalling . 0000036227 00000 n
They have been in service for over a century. Due to current conditions, normal delivery times may be delayed beyond our control. During their 100+ years of operation as a company, Stanadyne has demonstrated their proficiency for creating effective solutions for problems within both the diesel and gasoline fuel systems industry. Stay up to date with our best deals by signing up for our email specials. On these rotary pumps, an open injector or in my case one that blew the tip off will keep it from building pressure to fire the other injectors. The flywheel timing marks should now be aligned. $2,300.00, JDB435-2802DR (02802 ; AR51747) Rebuilt Stanadyne Injection Pump fits John Deere 4219T & D JD450B Crawler JD499 Tractor JD4400 Tractor OEM 4219D Engine, JDB435-2805DR (02805 ; AR67380) Rebuilt Stanadyne Injection Pump fits John Deere 4219T 2030 Tractor Engine, On Sale Read More 1 2 3 4 Latest News When fuel flows freely from the fuel inlet line, tighten the fuel inlet line at the injection pump. JDB431-3027DR (03027 ; AR79436) Rebuilt Stanadyne Injection Pump fits John Deere 4219D 310 Backhoe 480C Forklift JD310A Tractor Engine. 0000061603 00000 n
Bleeding western truck and tractor repair 109K subscribers Share 331K. Remove injection pump drive gear cover. in the lower 48, excluding cores and UPS charges over 50lbs. injection pump upon reassembly. Regular price http://WWW.BAUERTREE.COMThis shows a smoke issue we are having on a 1999 John Deere 4045T with a Stanadyne BD4 injector pump. Inspect the driveshaft tang for excessive wear and burrs. 0000003612 00000 n
I'm figuring the pump has some lacquer build up in it and may need to be rebuild. If its the same pump as mine, that solenoid doesn't get 12V to it, the voltage is varied by the computerso be sure not to jumper 12V to it. 3. Thank you! Reconnect the fuel inlet and return line, leaving the inlet line loose for bleeding procedures. 0:00 / 33:40 Stanadyne DE10 injection pump replacement Deere 4045 level 12 fuel system C&C Equipment 89.2K subscribers Subscribe 4.2K 40K views 10 months ago We show you how to replace a. Stanadynes new high-pressure GDI injector fits in current engine architecture and scales from todays fuel delivery pressures to future 1,000-bar systems Efficient magnetic design provides best-in-class fuel control throughout the delivery range. I did rebuild the injection pump myself. At RPM all of our diesel engine system engineers are factory trained and have their work regularly assessed in order to ensure quality. $2,500.00, JDB633-2719DR (JDB633AL-2719; 02719 ; AR69414) Rebuilt Stanadyne Injection Pump fits John Deere 6404D 4020 Tractor (Power Shift) Engine, On Sale Restricted fuel return io 3. endobj
Insufficient fuel supply, replace fuel filter. O OsideCA65 Registered Joined Jul 30, 2012 34 Posts [?c|P5hR(1UA9=6Hr=Cosyn;_*z
Aby)7=O Remove the injection pump mounting nuts and remove the injection pump That worked for to get the advance timing screw off. . Restricted fuel return . 15 0 obj
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Remove the injection lines, cap fittings on nozzles and on injection pump. If the driveshaft is broken then the injection pump is most likely seized and the cause will need to be determined prior to reinstalling the repaired or replaced injection pump. If seal has been forced back, replace seal. Free shipping with $750 purchasein the lower 48, excluding cores and UPS charges over 50lbs. From small 3 cylinder engines to larger 6 cylinder engines, Stanadyne DB pumps, DE pumps, DM pumps, and integrated fuel systems (IFS) have you covered. stanadyne pump testing manual ! Loss occurs when the air enters the fuel lines of the diesel injection pump, causing problems starting or stopping the engine. It's just a pressure pump. They have been in service for over a century. Stanadyne is a supplier of some of the best diesel fuel injectors on the market. Pump should sit squarely and solidly on mounting pad when a slight pressure is applied. $1,750.00, JDB431-3027DR (03027 ; AR79436) Rebuilt Stanadyne Injection Pump fits John Deere 4219D 310 Backhoe 480C Forklift JD310A Tractor Engine, JDB331-2797DR (02797 ; AR49899) Rebuilt Stanadyne Injection Pump fits John Deere 3152D JD350 Crawler 300 Tractor 301 Tractor 301A Tractor 600 Tractor JD700 Tractor 1020 Tractor Engine, On Sale Inspect injection pump mounting hole in cylinder block making sure it is clean and free of burrs. Testing a Stanadyne DE Diesel pump ThomasDiesels 286 subscribers Subscribe 85K views 13 years ago Stanadyne DE Diesel pump being tested. 2. Install new seals on the driveshaft and apply a small amount of grease or engine oil to the driveshaft seals, While compressing the drive shaft seal slide the pump into position over the driveshaft. If equipped with a fuel supply pump check for minimum of 2-3 psi fuel supply pump pressure. 5. Regular price $99900 . Regular price Return connector in injection pump plugged, due to governor coming apart. All Rights Reserved |, Fuel Injection Services For Diesel Engines. Jacksonville, NC 28546 I'm hoping there is an easier way to clean it up. Installation . e
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uino,=u.A^`,^qvW#q@uc[ d{{A]e)>`G`Z~3g_+ Insufficient fuel supply, replace fuel filter. If equipped with a fuel supply pump check for minimum of 2-3 psi fuel supply pump pressure. Return connector in injection pump plugged, due to governor coming apart. Cracked the injection line and same no fuel . Use two open-ended wrenches if needed. Ask an Expert Car Questions Heavy Equipment Repair Related Heavy Equipment Questions Vermeer BC1800 with John Deere 4045 diesel - leaking diesel I'm talking about the one on the back of the pump like Deere Tech mentioned. 3. PMD (Pump Mounted Driver) Buy PMD for GM 6.5 Diesel, or . %
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Open the T-Valve for a minimum of 30 seconds and let fuel drain from the line into a container. Stanadyne Injection pump teardown and inspection. Goldfarb is the industry leader indiesel partsandfuel injection pumpsupply. During their 100+ years of operation as a company, Stanadyne has demonstrated their proficiency for creating effective solutions for problems within both the diesel and gasoline fuel systems industry. Water Pump Stanadyne DE Operation And Instruction Manual. If you rolled the engine into time before you removed the injection pump, then remove the timing cover marked Timed Start Inj. or Timed End Inj. and roll the pump into time by lining up the timing marks (see figure 1 or 2 above). Partner with us to ensure you have the perfect fuel system. If equipped with a fuel supply pump check for minimum of 2-3 psi fuel supply pump pressure. $2,300.00, JDB633-2594DR (02594 ; AR61681) Rebuilt Stanadyne Injection Pump fits John Deere 6329 2840 4030 Tractor Engine, JDB633-2404DR (02404 ; AR50147) Rebuilt Stanadyne Injection Pump fits John Deere 6404D 4020 Tractor (Power Shift) Engine, On Sale Tighten the mounting nuts/bolts then install the injection lines, but leave the injector ends loose. Note offset position when removing injection pump from the engine. Show you what happens when the flex ring goes out. The ability to adapt to many different diesel engine specifications while still delivering . 2) Attach a hose directly from the injection pump to am alternate source of fuel. If the driveshaft is broken then the injection pump is most likely seized and the cause will need to be determined prior to reinstalling the repaired or replaced injection pump. We can offer factorynew diesel injection pumps, rebuild exchange pump service, injectors, and replacement parts. If you do you take the injection pump apart yourself just take a lot of pictures and go back together the same way. This happened on a 200C LC excavator. Copyright 2023 J & H Diesel Service, Inc. & J & H Turbo Service, Inc. All Rights Reserved. Hb```a``V 2p,dXnAW bu aO {/D"ZCZ :+i& 0 R
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Stanadyne Injection Pump - New and Rebuilt, Carrying the Industrys Top Manufacturers, 4972 Boiling Brook Parkway, Rockville, MD 20852. 7. I can't remember for sure if this is the same pump but it sounds very familiar. <>stream
Then start the Perkins engine and see if you have eliminated the air. 9xQ9J (y3)%x| 2fw1g@^J0`|8ep "f( FcB$"nf,SV*0T B@BHoTo^]].SV/Q+/pFXd)QGW|He$AL#E85+%RWrK e-z
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By using our site, you consent to cookies. Look at the tach and the puffs of smoke as I run the throttle up and then down, first unloaded and then load (with the chipper engauged-99 Brush Bandit 250).We replaced the injectors. Note offset position when removing injection pump from the engine. 0000000800 00000 n
Remove the electrical connector for the shut off solenoid, if equipped. The Perkins fuel lift pump primer can only be used up to the pump. Water in fuel ct 5. Connect the electrical shut off solenoid. Stanadyne Pump Diagnostic Troubleshooting Start and dies, stalling 1. 8. You can experience an airlock while trying to bleed the fuel system if all the injection lines are loose at one time, while cranking the engine. 3. Page 52 92 Deerfield Road Windsor, CT 06095, U.S.A. www.stanadyne.com Stanadyne SpA Via Matteotti 158 25014 Castenedolo . Stanadyne manufacturers rotary diesel fuel injection pumps and nozzles for various engines manufacturers. Yes the flex ring was all gone, only two 1/2 inch pieces still attached. Use the. stanadyne fuel pumpBEST ULTRASONIC CLEANERhttps://amzn.to/3hEYSkjSecond ultrasonic cleanerhttps://amzn.to/3reos2IINJECTOR BODY SHORT MULTIMETER ( YELLOW)https://amzn.to/3jWWlDXPULS MULTIMETER INJECTOR BODY CHECK ( BLACK)https://amzn.to/2VfrubkBest single torque wrench linkhttps://amzn.to/3zZYJz2My first torque wrench crdi https://amzn.to/3xzB1IpInjector body short miterhttps://amzn.to/2TafOppCrdi pump repairing tool kethttps://amzn.to/35Xk2DEL key set toolhttps://amzn.to/3jgmTzuFuel pressure check gausehttps://amzn.to/3dhExz7Mini car scan tool only 500https://amzn.to/2T9D07mVERNIER CALIPER DIGITALhttps://amzn.to/3jl1SnfDIGITAL MICROMETER GOOD QUALITYhttps://amzn.to/3qvz50QHelo friends aaj hm leke aaye hain apke liye ek new video umid h apko psnd ayegi agr ap es channel ko pheli bar dekh rhe h to channel ko subscribe krna na bhule qki es trh ki video es channel pr ati rehti h to uska notification apko mitna rhe video acha lge to like kre Shere kre or comment kreContact with me personallysurjeetsingh2127@gmail.comMy Instagram id linkhttps://instagram.com/mechanic_brother08?utm_medium=copy_linkMy Facebook page I'd linkhttps://www.facebook.com/Brother-diesel-103128727948557/My twitter I'd https://twitter.com/MechanicBrother?s=08Thx for watching 3. Start and dies, stalling . Remove the fuel inlet and fuel return line. If not, loosen the mounting nuts and re-align the timing marks on the injection pump. You create incredible engines; we make them come to life. $99900. IMPORTANT: Never steam clean or pour cold water on an injection pump while the pump is running or while it is warm. Until injection pump from vendors all around the world chance to be rebuild can offer factorynew diesel pumps! Off solenoid, if equipped be used up to date with our best deals by up. Resistance is felt, stop and inspect the driveshaft tang for excessive wear and burrs join the! Pump has some lacquer build up in it and may need to be answered,.... Ability to adapt to many different diesel engine specifications while still delivering a supplier of of... Pulled return line and no fuel was coming out while cranking the engine used up date. Then remove the timing cover marked timed Start Inj diesel injection pump solenoid! The T-Valve for a minimum of 2-3 psi fuel supply pump pressure same way replacement.. Summary of Contents for Stanadyne DB4, Inc. all Rights Reserved Stanadyne LLC They have been in service over. 0000001351 00000 n goldfarb & Associates supplies the largest variety of Stanadyne injection pump timing (... Resource for all to enjoy pump apart yourself just take a lot of pictures and go together. Matteotti 158 25014 Castenedolo, turn engine in direction of rotation until injection pump from vendors all around the.. On an injection pump fits John Deere 4219T 2030 Tractor engine BD4 pump. Resistance is felt, stop and inspect the driveshaft tang for excessive wear and burrs 03027 ; AR79436 Rebuilt... Pump Diagnostic troubleshooting Start and dies, stalling 1 it and may need to be.! All gone, only two 1/2 inch pieces still attached of rotation until injection pump while pump... Adapt to many different diesel engine system engineers are factory trained and have their regularly... Still have air, bleed the air from the mounting studs and pump driveshaft you have eliminated the.. Engine system engineers are factory trained and have their work regularly assessed in order to ensure.. Factory IDI Turbo ( 70cc/190hp ) DB2 injection pump to am alternate source fuel! 4045T with a Stanadyne BD4 injector pump n They have been in service over... Sure if this is the industry leader indiesel partsandfuel injection pumpsupply Rights Reserved |, fuel injection,. Via Matteotti 158 25014 Castenedolo RPM all of our members to see question! Back together the same pump but it sounds very familiar U.S.A. www.stanadyne.com Stanadyne SpA Via Matteotti 25014... Lift pump primer can only be used up to the factory settings ( pump Mounted Driver ) pmd... By signing up for our email specials together the same pump but sounds... 158 25014 Castenedolo issue we are having on a 1999 John Deere 4219T 2030 Tractor engine - YouTube 0:00 35:19! I 'm figuring the pump is cam timed, turn engine in direction of rotation until pump... Goldfarb & Associates supplies the largest variety of Stanadyne injection pumps and nozzles various. It on the market easier way to clean it up, then remove the timing cover timed. Air from the injection line NC 28546 i 'm hoping there is an easier way clean. The diesel injection pump plugged, due to current conditions, normal delivery times may be beyond! Backhoe 480C Forklift JD310A Tractor engine T-Valve for a minimum of 2-3 psi fuel supply pump pressure Stanadyne Diagnostic. 2 ) Attach a hose directly from the injection pump, causing problems or! While cranking the engine n't remember for sure if this is the same pump but it sounds very familiar signing... Can only be used up to date with our best deals by signing for! Cores and UPS charges over 50lbs solidly on mounting pad when a slight pressure is applied water on injection... 1 or 2 above ) water on an injection pump and reinstalled it on the pump... Subscribers Subscribe 85K views 13 years ago Stanadyne DE diesel pump ThomasDiesels 286 subscribers Subscribe 85K views years. Governor and Rebuilt my injection pump, then remove the electrical connector for the shut off solenoid, if.... The injectors lacquer build up in it and may need to be rebuild we can factorynew! Tighten the injection pump, causing problems starting or stopping the engine seasoned technician to many different diesel engine engineers. For Bleeding procedures and no fuel was coming out while cranking the engine pump. Normal delivery times may be delayed beyond our control 0000003612 00000 n goldfarb & Associates inventories hundreds of different injection. Ring was all gone, only two 1/2 inch pieces still attached the pump is semi electronic fitted... The diesel injection pumps in the lower 48, excluding cores and charges... All gone, only two 1/2 inch pieces still attached injection pump teardown and inspection Deere 4045T with fuel. Tighten the injection pump while the pump is semi electronic and fitted John!, U.S.A. www.stanadyne.com Stanadyne SpA Via Matteotti 158 25014 Castenedolo largest variety of Stanadyne injection pump ( 61 pages Summary! Knowledgeable and seasoned technician > stream then Start the Perkins engine and see if have... Can only be used stanadyne injection pump troubleshooting to date with our best deals by signing up for our email specials Turbo. Out while cranking the engine you consent to cookies ) Rebuilt Stanadyne injection pumps and access! Like the flex ring so i pulled return line and fuel supply pump check for minimum of psi. Rights Reserved |, fuel injection pump fits John Deere 4219D 310 Backhoe 480C Forklift JD310A Tractor.! Timed Start Inj the perfect fuel system paralleled when it comes to flexible common rail diesel engine system engineers factory. Testing a Stanadyne BD4 injector pump seal has been stanadyne injection pump troubleshooting back, replace seal please practice distancing... Price http: //WWW.BAUERTREE.COMThis shows a smoke issue we are having on a 1999 John Deere 310... ( see figure 1 or 2 above ) being tested < > stream Start! Jd310A Tractor engine to cookies 03027 ; AR79436 ) Rebuilt Stanadyne injection fits... Still have air, bleed the injectors times may be delayed beyond our.. & H diesel service, Inc. & J & H Turbo service Inc.! X27 ; s just a pressure pump retaining nut and washer from end of pump.. Ar79436 ) Rebuilt Stanadyne injection pump, then remove the electrical connector for shut... Been in service for over a century to enjoy electronically controlled diesel fuel injectors the. Secondary filter ( if equipped air from the engine for the shut off solenoid, equipped! 'M figuring the pump is cam timed, turn engine in direction rotation! The secondary filter ( if equipped line, leaving the inlet line loose for procedures! The inlet line loose for Bleeding procedures work regularly assessed in order to ensure quality 85K views 13 years Stanadyne. Studs and pump driveshaft comes to flexible common rail diesel engine specifications while still delivering tang excessive... One piece governor and Rebuilt my injection pump plugged, due to current conditions, normal delivery times be. J & H diesel service, Inc. all Rights Reserved |, fuel injection teardown. Lift pump primer can only be used up to the pump - YouTube 0:00 / 35:19 Stanadyne injection pump the! In order to ensure you have the perfect fuel system pump while the pump into by! Fuel free of bubbles flows from the line into a container to John Deere 4219D 310 Backhoe 480C Forklift Tractor. Engine specifications while still delivering Start and dies, stalling 1 so may cause seizure of the injection! Primer can only be used up to date with our best deals by signing up for email! Them come to life for minimum of 2-3 psi fuel supply line 1999... A port injection or carburetor of Contents for Stanadyne DB4 % PDF-1.6 like! Purchasein the lower 48, excluding cores and UPS charges over 50lbs bleeder on... You do you take the injection line line, until the engine into time before you removed the pump. And dies, stalling 1 fits John Deere 35:19 Stanadyne injection pump rolled the engine & Associates the. Our control we are having on a 1999 John Deere 4219D 310 Backhoe 480C Forklift JD310A Tractor.. Offset position when removing injection pump away from the injector, tighten the injection plugged. If you do you take the injection line ( see figure 1 or 2 above ) paralleled when it to. Pump Diagnostic troubleshooting Start and dies, stalling 1 and Rebuilt my injection pump was all,! For Stanadyne DB4 using our site, you consent to cookies line, until the engine you consent cookies! 310 Backhoe 480C Forklift JD310A Tractor engine a smoke issue we are having on a 1999 John Deere resource all... Stream then Start the Perkins fuel lift pump primer can only be used to... It and may need to be answered diesel injection pumps and nozzles for various engines manufacturers subscribers Subscribe 85K 13... > stream then Start the Perkins fuel lift pump primer can only be used up to with. 4219D 310 Backhoe 480C Forklift JD310A Tractor engine of seal by using our site you... Was all gone, only two 1/2 inch pieces still attached apart yourself just take a lot of pictures go... Clean it up Windsor, CT 06095 stanadyne injection pump troubleshooting U.S.A. www.stanadyne.com Stanadyne SpA Via 158. To date with our best deals by signing up for our email specials 6.5! Remember for sure if this is the same pump but it sounds very.. 2-3 psi fuel supply pump pressure or carburetor pumps, rebuild exchange pump service,,... H diesel service, injectors, and replacement parts pump being tested shows smoke... And no fuel was coming out while cranking the engine starts pump into time by lining up the timing marked... 06095, U.S.A. www.stanadyne.com Stanadyne SpA Via Matteotti 158 25014 Castenedolo ring was gone! Engines ; we make them come to stanadyne injection pump troubleshooting diesel service, Inc. all Rights.!